Transcyko CRP Co-Rotating Twin Screw Extruder Gearboxes
Transcyko CRP co-rotating twin screw extruder gearboxes give you precision power transmission for demanding rubber and plastic extrusion processes. The high torque density and thermal resilience of our CRP gearboxes increases load bearing capacity in a compact format without compromising service factors or routine maintenance requirements.
Two types of CRP co-rotating twin screw extruder gearbox
Transcyko manufactures two types of CRP co-rotating twin screw extruder gearboxes, CRPA and CRPB, which are designed to provide different torque densities. Both CRPA and CRPB twin screw extruder gearboxes feature high power density, precision helical bevel gears that deliver synchronised, high-torque power transmission simultaneously to both screws.
- CRP co-rotating twin-screw extruders feature reduction ratios from 1.5 – 5.0
- CRPA co-rotating twin screw extruders for high torque density 14-16 Nm/cm³ for each shaft
- CRPB co-rotating twin screw extruders for medium torque density 12.5 Nm/cm³ for each shaft
Our twin screw extruder gearboxes maintain precise speed ratios even under continuous heavy load. This is of critical importance for plastic and rubber extrusion lines, because even minor variations in screw speed results in imperfect mixing and inconsistent flow. Transcyko CRP co-rotating twin screw extruder gearboxes are included in our comprehensive range of rubber extruder gearboxes.
Precision power transmission for heavy duty rubber & plastic extrusion
The co-rotating twin screw configuration gives you precision power transmission as both screws turn in the same direction at identical speeds. This makes Transcyko CRPA and CRPB the perfect choice for heavy duty and demanding rubber and plastic extrusion, delivering the consistent intermeshing that makes CRP gearboxes ideal for compounding, mixing, and reactive extrusion.
| Size / Model | Nominal Ratio (i) | Input Speed n1 [min−1] | Output Speed n2 [min−1] | Rated Torque per Shaft Mt [Nm] (Fs = 1.5) | Rated Total Torque Mt [Nm] (Fs = 1.5) |
|---|---|---|---|---|---|
| CRPA 21.5/26* | 1.5–5 | 1500–1800 | 300–1200 | 123 | 246 |
| CRPA 26.2/32* | 1.5–5 | 1500–1800 | 300–1200 | 265 | 530 |
| CRPA 35/42* | 1.5–5 | 1500–1800 | 300–1200 | 627 | 1254 |
| CRPA 42/52* | 1.5–5 | 1500–1800 | 300–1200 | 1161 | 2322 |
| CRPA 48/58* | 1.5–5 | 1500–1800 | 300–1200 | 1666 | 3332 |
| CRPA 58.5/70* | 1.5–5 | 1500–1800 | 300–1200 | 3136 | 6272 |
| CRPA 76/92* | 1.5–5 | 1500–1800 | 300–1200 | 6762 | 13524 |
| CRPA 86/104* | 1.5–5 | 1500–1800 | 300–1200 | 9973 | 19946 |
| CRPA 97/120* | 1.5–5 | 1500–1800 | 300–1200 | 13230 | 26460 |
| CRPA 110/133* | 1.5–5 | 1500–1800 | 300–1200 | 18675 | 37350 |
| CRPA 120/144* | 1.5–5 | 1500–1800 | 300–1200 | 24475 | 48950 |
| Size / Model | Nominal Ratio (i) | Input Speed n1 [min−1] | Output Speed n2 [min−1] | Rated Torque per Shaft Mt [Nm] (Fs = 1.2) | Rated Total Torque Mt [Nm] (Fs = 1.2) |
|---|---|---|---|---|---|
| CRPB 26.2/32* | 1.5–5 | 1500–1800 | 300–1200 | 224 | 448 |
| CRPB 35/42* | 1.5–5 | 1500–1800 | 300–1200 | 385 | 770 |
| CRPB 42/52* | 1.5–5 | 1500–1800 | 300–1200 | 889 | 1778 |
| CRPB 48/58* | 1.5–5 | 1500–1800 | 300–1200 | 1249 | 2498 |
| CRPB 52/65* | 1.5–5 | 1500–1800 | 300–1200 | 1760 | 3520 |
| CRPB 58.5/70* | 1.5–5 | 1500–1800 | 300–1200 | 2470 | 4940 |
| CRPB 64/77* | 1.5–5 | 1500–1800 | 300–1200 | 3095 | 6190 |
| CRPB 76/92* | 1.5–5 | 1500–1800 | 300–1200 | 4809 | 9618 |
| CRPB 90/112* | 1.5–5 | 1500–1800 | 300–1200 | 7923 | 15846 |
| CRPB 100/120* | 1.5–5 | 1500–1800 | 300–1200 | 11753 | 23506 |
| CRPB 110/130* | 1.5–5 | 1500–1800 | 300–1200 | 18234 | 36468 |
Transcyko co-rotating twin screw gearboxes deliver high torque density
You can maximize your floor space and increase throughput by using Transcyko high torque density co-rotating twin screw extruder gearboxes. Precision ground, case-hardened gears increase resistance to heavy loads and resist thermal overload.
Efficient lubrication ensures stable operating temperatures that support long production runs and extended duty cycles, while minimizing maintenance overheads. We also offer customized lubrication and design solutions to precisely match your needs, to ensure you do not suffer from premature failures due to thermal damage to gears and bearings no matter how heavy duty your requirements.
Versatile CRP extruder gearboxes can mix many different products
Transcyko CRP twin screw co-rotating extruder gearboxes deliver consistent mixing action driven by the synchronised output shafts, which is extremely effective for a wide range of products, including single materials as well as compounds and plastic and rubber products that incorporate fillers and reinforcements.
- EPDM, SBR & NBR rubber
- Silicon compounds
- PVC, TPE & TPU plastics
- Filled polymer blending
- Reinforced polymer blending
The consistent, synchronised mixing action of CRP co-rotating twin screw extruder gearboxes make them an excellent choice for compound mixing that includes fillers, plasticisers, vulcanising agents and pigments. Transycko CRP gearboxes are especially suitable for production lines that require uniform and predictable results.
Reliable twin screw extruder gearboxes by Transcyko
Transcyko twin screw extruder gearboxes are built to the same exacting standards as other Transcyko gearboxes, and with the same engineering focus on long-term reliability and ease of maintenance. Transcyko achieves DIN4 German DIN 3962 standard (JIS 0) gear grinding precision for our CRPA and CRPB co-rotating twin-screw extruder gearboxes. Not only are our twin screw extruder gearboxes extremely efficient, reducing running costs, they are also extremely reliable and easy to maintain.
Matching Transcyko gearboxes to your extruder requirements
You need to ensure that your CRP co-rotating twin screw gearbox is correctly matched to the specific engineering requirements of your extruder for the intended process. Torque output, input speed and gear reduction ratio can all be rapidly matched, but we also need to consider axial thrust and back-pressure to select the best combination of gears, bearings and other components.
Contact our engineers who will be very happy to provide expert advice and feedback to ensure that you get the best possible gearbox for your needs, and provide you with the Transcyko product that will deliver the reliability and consistent performance that is required for successful, efficient, rubber and plastics manufacturing.