Transcyko Integrated Planetary Twin Screw Extruder Gearbox for Lithium Battery Manufacturing
The helical gearbox and twin screw extruder gearbox combination is an established technology for lithium battery mixing and extrusion industry applications. Transcyko has integrated a planetary gearbox design with a twin screw extruder to provide higher power density in a smaller footprint for efficient lithium battery manufacturing.
Why is one integrated gearbox better than two stages for twin screw extruder applications?
One gearbox that integrates speed reduction with twin screw extruder outputs is better than adding a gearbox to a twin screw extruder module for several reasons. The most significant gain is increased power density, but Transcyko’s new design also enables phase adjustment without the disassembly and reassembly that is required in two stage designs.
- Replaces bulky helical gearbox + twin screw output two stage combinations
- Transcyko integrated planetary twin screw extruder gearbox has high power density
- Phase adjustment is possible without disassembly
- Compact, small footprint design
- Ideal for lithium battery manufacturing
The result is a compact, small, integrated gearbox and extruder that has a small footprint without losing the high power density that is preferred for most twin screw extruder applications. This makes the Transcyko integrated design perfect for lithium battery manufacturing.
Why is phase adjustment important for twin screw extruders?
Phase adjustment is critically important for twin screw extruders to maintain efficient operation with different materials, throughput rates and batch types as well as to adjust the twin screw extruder to prevent poor meshing, which causes excessive wear and increases maintenance overheads and, in severe cases, jamming and component failures.
How is phase adjusted in conventional two stage twin screw extruders?
In conventional two stage twin screw extruder assemblies it is necessary to disassemble and reposition gearing and extruder components in order to adjust phase and avoid meshing damage and inefficient operation.
Why do you not have to disassembleTranscyko twin screw extruders to adjust phase?
The Transcyko integrated planetary twin screw extruder gearbox allows you to adjust phase without disassembly because of the precision integration of gearing and extrusion stages. This saves time when switching between extrusion materials and batch types as well as reducing wear and extending the lifespan of your twin screw extruder.
Why are twin screw extruders used for lithium battery manufacturing in 2026?
The increasing demand for high quality lithium batteries at large production volumes has led to twin screw extruders being used extensively for lithium battery manufacturing today. There are several reasons for this, but the most important feature of twin screw extruders for lithium battery manufacturing is the capability to process high volumes of continuous slurry mixes with consistent, even mixing, even at high throughput speeds.
- Dry electrode processing without the need for extensive drying times
- Solid state electrolyte mixing
- Homogenized anode & cathode paste manufacturing
- Continuous slurry mixing for high speed operation
The adaptability of Transcyko single stage phase adjustable twin screw extruders is welcomed in the lithium battery manufacturing industry because it enables the production of the binders and electrolytes needed for all elements of lithium batteries using a single, versatile, extrusion machine with reduced maintenance overheads. This maximizes throughput without compromising on quality.
Why does Transcyko build integrated twin screw extruder gearboxes?
Transcyko is a speed reducer and gearbox manufacturer with decades of experience in innovation and product development. Existing two-stage helical bevel gearboxes mated with twin screw extruders are inefficient and difficult to maintain and adjust. We recognized this issue as part of our regular discussions with our customers and decided to address these problems by building a single stage planetary gearbox twin screw extruder to improve on the existing technology available.
We design, prototype and manufacture ODM gearbox solutions for all types of industrial and commercial use, and manufacture high quality drop-in alternatives for Sumitomo, Zambello, Bonfiglioli and SEW Eurodrive gearboxes. All our gearboxes are manufactured to the highest quality control standards, with precision cut gears using Liebherr and Kapp Niles technologies. Contact us to discuss how a Transcyko solution can improve your twin screw extruder efficiency.